The entire process of using the PPT vision system to perform

DIN 41612 Connectors Factory

 However, in many application examples of quality inspection of DIN 41612 Connectors Factory stamping parts, this speed is still too slow, so the PPT vision system uses a technology called 'partial scanning' to further reduce the total time of image acquisition. What size errors can the vision system detect? This question will depend entirely on the actual condition of the detected image. After the assembly is completed, the external dimensions of the connector are much larger than the allowable dimensional tolerances of a single pin.

This article describes in detail the entire process of using the PPT vision system to perform 100% online inspection of the quality of electronic connector pin stamping, introduces the visual inspection tools and inspection methods used to detect typical quality defects, and the graphical programming used in system construction Language.1 Typical application examples of stamping parts quality visual inspection

This article will elaborate on a typical application example of PPT vision system in stamping parts quality inspection.2 After the stamping of the electroplating connector pin is completed, it should be sent to the electroplating section.18 milliseconds. For socket products, this modification only enhances the detectability of the product without compromising the performance of the product. Figure 5 :

Three ROI coordinates-detect the position of the pin in the backlit image (Primary ROI-the first ROI, Secondary RO I-the second ROI, Perpendicular ROI-vertical ROI) the position of the pin's edge coordinates and starting angle will be transmitted to some subsequent visual inspection tools and used to calibrate their ROI relative to the top of the pin. However, for most machine vision system suppliers, many quality defects that occur during the plating process are still 'forbidden areas' of the inspection system. In most cases, the investment used to install the vision system can be recovered within a few months. Gauges tools have pixel accuracy and sub-pixel accuracy.4 

Pay attention to the strength of the connector hole

terminal block connectors suppliers

The quality of the terminal block connectors suppliers has shortened the product development cycle. If a crack occurs in the press fit between the insulating member and the contact member, the insulation performance of the interconnection system will be destroyed, which is not allowed (the blue letter is removed).

Therefore, the mold structure affects the cooling rate, causing warpage. From the comparison of the above figures, it can be concluded that after adopting the improved scheme, although the amount of warping deformation in the Z direction is slightly increased, the amount of warping deformation in the X direction is greatly reduced. Before the actual production, the potential problems in the product and mold design can be found, and Make improvements to ensure that a qualified product can be produced in one trial. Keywords: MOLDFLOW; connector; analog analysis. .

Here is an example to illustrate the application of MOLDFLOW software in optimizing connector product and mold design. In addition, pay attention to the strength of the connector hole. Warpage refers to the permanent plane error deformation caused by injection molding rather than loading. Two example analysis The quality problems that often appear in the connector molding process are: serious product warpage; some connectors have insufficient strength and are easy to crack. As mentioned earlier, the shrinkage in the flow direction will be hindered by a glass fiber,

while the transverse shrinkage is not affected, which is similar to pure resin. Compared with traditional mold design, CAE technology has great advantages in terms of improving productivity, ensuring product quality, reducing costs, and reducing labor intensity. This phenomenon occurs. Figures 4 to 7 below compare the warpage deformations in the X and Z directions, which are decisive factors for product quality, in the two design schemes. Another reason for warpage is the anisotropic characteristics of parts containing glass fibers, which cause different shrinkage